Web App Development, IoT Integration, Dashboard Development, Integration Services DenimTrack 1 Denim manufacturing plant empowered with the DenimTrack system. 98% Accuracy in tracking manufacturing processes. Integration with SAP and Warehouse Management
The Challenge
Madesa, a denim manufacturing plant, faced challenges in efficiently tracking and managing the manufacturing process of jeans from denim to final product. They needed a comprehensive solution to monitor the manufacturing process in real-time, identify bottlenecks, and optimize efficiency. Key challenges included: Lack of visibility into the manufacturing process, leading to inefficiencies and delays in production. Difficulty in tracking the movement of products throughout the manufacturing plant and supply chain. Limited insights into key metrics and performance indicators for informed decision-making.
Solution
Develop US collaborated closely with Madesa to develop DenimTrack, a cutting-edge solution that revolutionizes manufacturing efficiency in the denim industry. Web App Development: We developed a web-based application that allows real-time tracking of the manufacturing process from denim to final product. The application provides visibility into each stage of production and enables proactive decision-making. IoT Integration: DenimTrack integrates with IoT devices to place smart signals throughout the manufacturing plant, allowing for real-time tracking of product movement and status updates. Dashboard Development: We created a smart dashboard that provides the owner with comprehensive insights into key metrics and performance indicators, such as production rates, error rates, and inventory levels. Integration with SAP and Warehouse Management: DenimTrack seamlessly integrates with SAP and the warehouses of the plant to synchronize data and streamline inventory management, ensuring accurate tracking and traceability throughout the supply chain
Outcome
DenimTrack has had a significant impact on manufacturing efficiency at Madesa, leading to several key outcomes: Improved visibility and control over the manufacturing process, resulting in higher efficiency and reduced production delays. Enhanced tracking and traceability of products throughout the manufacturing plant and supply chain, leading to improved inventory management and reduced errors. Empowered decision-making through real-time insights and analytics provided by the smart dashboard, enabling the owner to identify areas for improvement and optimize performance. Seamless integration with SAP and warehouse management systems ensures data accuracy and reliability, enabling Madesa to effectively manage inventory and streamline operations. Overall, DenimTrack has emerged as a valuable tool for Madesa, providing them with the capabilities needed to optimize manufacturing efficiency, improve product quality, and drive success in the denim industry.
